How a woolen plaid is made?

by | Mar 3, 2022

Plaid is a basic one of woolen fabric with countless patterns/designs, the history of plaid is the epitome of the culture as pattern designs always follow contemporary fashions. 

Now the younger consumer tend to pursue individuation and independence, the variable patterns are the best choice which carries designer’s creative image, designers now focus more on the plaid mosaic, deformation, and recombination, the fusion of the classic and fashion, the demanding of plaid fabric is increasing more in recent years. And that is why we at Jolon Textile want to meet this demand and provide high-quality woolen plaid to all buyers worldwide.

7-Step Process we use to make Woolen plaid in our factory!

01. Firstly, customers confirm give us a concept of fabric quality – composition, thickness, weight, hand-feel, surface style, etc, or directly choose one of our fabrics as a quality base. 

02. Secondly, the designer will provide a CAD to us which mark clearly a pattern, color, repeat size, etc. 

CAD Design of a woolen plaid

03. Thirdly, we will check if we can do the CAD artwork or not, due to the weaving craft or nature of the yarn, etc, sometime we need to adjust the CAD with designers, again and again, to make the handloom doable.

image of a woolen machine

Our original handloom size is 20*40cm, now update to a bigger size of 38*98cm. 2 or 3pieces of bigger size handlooms can make a garment sample which saves a lot of cost for the customer. This is the most important step, also the difficult step to make the design into reality. 

image of a woolen machine 2

 04. Fourth, Make a sample roll (around 50m) before bulk to finalized the bulk standard.  

 05. Fifth, Starting the bulk, purchasing raw material, spinning, yarn dyeing, weaving, and finishing. 

 06. Sixth, Propose the shipping sample and follow the shipping sample to make all bulk. 

 07. Finally, Make an inspection and ship the bulk out. 

Following are some of the woolen plaids in our stock

woolen plaid overview

By research, we found the stock plaids in the market can not meet the need of designers, now the pain point of designers & garment brands is the original design can not apply in practice, etc. Our mill is dedicated to making customized fabric bulk in low MOQ & fast delivery. And our mill has its own production line and basic prepared yarn to archive fast delivery and use new weaving methods to optimize product quality. 

Jolon Textile – The One-Stop-Shop For All Types Of High-Quality Woolen Fabrics

If you are planning to buy high-quality woolen fabrics, then Jolon Textiles is the place to be. Therefore contact us before you buy from us to receive all the information regarding our product and services. And we will also provide you with exclusive quotes to meet all your requirements regarding wool and other fabrics. Also, we guarantee you an excellent service that you will not find anywhere else in this industry.

For more information – info@jolontextile.com